冷轧三面带肋钢筋单轧生产线

2014/10/16 10:17:37

产品的组成：
放线架——除磷机——冷轧机——牵引机——转向机构——除应力机——高速调直切断机——自动对齐落料架——变频、伺服控制系统

This production line includes:

放线架Pay-off Stand	1 Set
除磷机Descaler	1 Set
冷轧机Cold Rolling Mill	1 Set
转向机构steering system	1 Set
除应力机Stress Remover	1 Set
高速调直切断机 High-Speed Straightening and Cutting Machine	1 Set
自动对齐落料架 Automatic Aligning Blank Frame	1 Set
变频、伺服控制系统 Frequency converter& SERVO control system	1 Set

产品概述：该生产线是我公司专业设计团队经多年工作经验总结，集同行业相关产品之所长精心设计的一款产品！其综合性能属国内一流产品！我们视客户的需求为向导，完全站在客户的立场充分考虑了产品在节能、高效、操作简便、故障率低等相关问题。轧制后的冷轧带肋钢筋无需进入收线打包,直接进入高速调直机进行在线调直和自动剪切。具有剪切误差小,生产效率高、故障率低等特点，完全实现了不停机连续生产的效果，大大的降低了劳动力投入和电力消耗。

Introduction: This production line is designed and manufactured on the basis of years’ experience and integrating the advantages of all congeneric products in steel rebar production field, and its overall performance keeps the leadership in China. We always keep consideration of clients’ requirements, which requires us standing on clients’ position for roundly and completely considering energy conservation, high-efficient, simple and convenient operation and low failure rate etc. the cold-rolled ribbed rebar, after cold rolling process, is not needed to be packed and directly into the high-speed Straightening machine for the Straightening and Automatic cutting process, so this approach results in low cutting deviation , high-efficient and low failure rate etc. Besides, this product line is completely available for continuously producing, thus, more labor cost and electrical power will be saved.

产品参数/Parameters

产品代号 Model No.	LZDL150-2	LZDL150A-2
原材料直径：毫米 Diameter of WorkBlank, h mm	6.5-10	6.5-12
轧制成品直径：毫米 Diameter of Final products, mm	5.5、6、7、9	5.5、6、7、9、11
最高轧制速度:米/分 Max. rolling Speed, m/min.	140-150	140-150
综合产能：吨/月 Overall Capacity, tons/month	1200	1600
实际电耗：吨/度 Actual Electricity Consumption, kw.h/ton	12-14	12-14
易损件消耗：元/吨 Vulnerable part Consumption, RMB/ton	4-6	4-6
标配可下料长度：米 WorkBlank length (standard), m	1.5 -12	1.5 -12
切断定尺误差: 毫米 Shear gauge error rate, mm	±5mm	±5mm
不直度偏差：毫米/米 Bending deviation：mm/m	≤3mm	≤3mm
总装机容量：千瓦 Production line overall power , kw	65.5kw	85.5kw
调速方式 Speed Regulation	变频调速 Frequency Converter	变频调速 Frequency Converter
牵引主机型号 Motor Model）	JZQ650	JZQ750
减径牵引数量 Quantity of Straightening dragging	1	1
调直牵引数量 Quantity of Diameter-reduction dragging	2	2
剪切控制方式 Cutting regulation	伺服/SERVO	伺服/SERVO
定尺控制方式 Shear Gauge Method	光电开关或选配PLC Photoelectric Sensor or PLC	光电开关或选配PLC Photoelectric Sensor or PLC
卸料方式 Cooling Method of Roller	自动对齐料架“不停机生产” Auto. Align Stand “constantly working”	自动对齐料架“不停机生产” Auto. Align Stand “constantly working”
轧辊润滑冷却方式 Discharge Method	皂化液或拉丝粉 Saponification liquid Or Drawing Powder	皂化液或拉丝粉 Saponification liquid Or Drawing Powder
设备总重量：吨 Total weight, tons	约7吨/About 7 tons	约8吨/About 8 tons

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